Technology
Manufacturing capabilities at RWG
Details
Technology
There are hardly any limits to the range of customization options, from materials and geometry to coatings. This list represents only a snapshot of RWG Germany’s manufacturing capabilities. Thanks to new manufacturing processes and developments, our range of design options is constantly evolving. If you do not see what you are looking for here, please contact us. Our application engineering team will be happy to assess the feasibility of your request and can also offer a product-qualification if desired.
Materials (Selection)
Steels
- AISI 440C, 1.3544, 1.4125
- 100Cr6, 1.3505.9, E52100
- 1.4108
- 15-5PH, 17-4PH, PH13-8Mo, 1.4534, 1.4545, 1.4548
- BS S80, 1.4044
- BS S157, 1.6657, 16NCD13
- 1.4301, 1.4310
Ceramics
- Si3N4
Non-ferrous metals
- Aluminium: AlCu4Mg1, AlCuMgPb
- Copper alloy: CuBe2, CuZn39Pb3, CuNi15Sn8
- Titanium: Ti6Al4V
- Nickel-based: NiCr19NbMb
Thermoplastics
- PEEK, PA66, PTFE, POM-C
Seals
Contact / non-contact seals
- PTFE
- PTFE-glass fabric
- FKM
- NBR
- Metal shield
Self-lubricating coatings – Dry film lubricants
- Molybdenum disulfide MoS2: PVD-coated for vacuum applications, excellent anti-friction properties, operating temperature: -260°C to +350°C
- Graphite: Good anti-friction properties under vacuum and in atmosphere. Operating temperature: -250°C to +1500°C
Self-lubricating coatings – PTFE fabric liners
Our Fraslip liner portfolio (types E/EF/F/G/T) covers the following application criteria:
- Good damping properties
- Resistant to contamination
- High static and dynamic load capacity
- High static / dynamic loads Low / high-dynamic speeds
- High / low temperatures: -196°C to +315°C
- Vacuum-compatible
- Meets requirements according to:
- SAE AS81819 / 81820 / 81934
- EN 2755 / 2311
- ABS2045 and many more
Coatings / Plating – Corrosion Protection
- Zinc-nickel, anodizing, silver, cadmium, phosphating, IVD aluminum
Heat Treatment
- Surface hardening
- Case hardening
- Induction hardening
- Precipitation hardening
- Through-hardening
- Stress-relief annealing
- Nitriding
- Tempering
Quality Inspection
Geometry (Dimensions and Shape)
- Conventional Measurement Methods
- Coordinate Measurement
Surface Roughness, Hardness, Tensile Strength, Microstructure, Resistance Torque, Bearing Clearance, Non-Destructive Testing (Eddy Current, Barkhausen Noise, Nital Etching)
Testing / Qualification
Load Testing
- Static, fatigue, endurance
Environmental influences
- Salt spray test chamber
- dust-proof testing
Fabric liner adhesion
Manufacturing Processes
Machining
- Turning, milling, reaming, honing, drilling, cylindrical grinding, surface grinding, cross hatch grinding, vibratory finishing, polishing, shot blasting
Non-machining
- Cold forming, thread rolling, bearing roller-swaging, fabric bonding
Marking
- Laser engraving, electrochemical etching, inkjet
Accompanying processes
- Ultrasonic cleaning, preservation, lubrication, assembly
Packaging
- Individual packaging, aluminum composite, plastic/vacuum bags, VCI paper
Do you have any questions?
Technology
Manufacturing
capabilities at RWG
Details
Technology
There are hardly any limits to the range of customization options, from materials and geometry to coatings. This list represents only a snapshot of RWG Germany’s manufacturing capabilities. Thanks to new manufacturing processes and developments, our range of design options is constantly evolving. If you do not see what you are looking for here, please contact us. Our application engineering team will be happy to assess the feasibility of your request and can also offer a product-qualification if desired.
Materials (Selection)
Steels
- AISI 440C, 1.3544, 1.4125
- 100Cr6, 1.3505.9, E52100
- 1.4108
- 15-5PH, 17-4PH, PH13-8Mo, 1.4534, 1.4545, 1.4548
- BS S80, 1.4044
- BS S157, 1.6657, 16NCD13
- 1.4301, 1.4310
Ceramics
- Si3N4
Non-ferrous metals
- Aluminium: AlCu4Mg1, AlCuMgPb
- Copper alloy: CuBe2, CuZn39Pb3, CuNi15Sn8
- Titanium: Ti6Al4V
- Nickel-based: NiCr19NbMb
Thermoplastics
- PEEK, PA66, PTFE, POM-C
Seals
Contact / non-contact seals
- PTFE
- PTFE-glass fabric
- FKM
- NBR
- Metal shield
Self-lubricating coatings – Dry film lubricants
- Molybdenum disulfide MoS2: PVD-coated for vacuum applications, excellent anti-friction properties, operating temperature: -260°C to +350°C
- Graphite: Good anti-friction properties under vacuum and in atmosphere. Operating temperature: -250°C to +1500°C
Self-lubricating coatings – PTFE fabric liners
Our Fraslip liner portfolio (types E/EF/F/G/T) covers the following application criteria:
- Good damping properties
- Resistant to contamination
- High static and dynamic load capacity
- High static / dynamic loads Low / high-dynamic speeds
- High / low temperatures: -196°C to +315°C
- Vacuum-compatible
- Meets requirements according to:
- SAE AS81819 / 81820 / 81934
- EN 2755 / 2311
- ABS2045 and many more
Coatings / Plating – Corrosion Protection
- Zinc-nickel, anodizing, silver, cadmium, phosphating, IVD aluminum
Heat Treatment
- Surface hardening
- Case hardening
- Induction hardening
- Precipitation hardening
- Through-hardening
- Stress-relief annealing
- Nitriding
- Tempering
Quality Inspection
Geometry (Dimensions and Shape)
- Conventional Measurement Methods
- Coordinate Measurement
Surface Roughness, Hardness, Tensile Strength, Microstructure, Resistance Torque, Bearing Clearance, Non-Destructive Testing (Eddy Current, Barkhausen Noise, Nital Etching)
Testing / Qualification
Load Testing
- Static, fatigue, endurance
Environmental influences
- Salt spray test chamber
- dust-proof testing
Fabric liner adhesion
Manufacturing Processes
Machining
- Turning, milling, reaming, honing, drilling, cylindrical grinding, surface grinding, cross hatch grinding, vibratory finishing, polishing, shot blasting
Non-machining
- Cold forming, thread rolling, bearing roller-swaging, fabric bonding
Marking
- Laser engraving, electrochemical etching, inkjet
Accompanying processes
- Ultrasonic cleaning, preservation, lubrication, assembly
Packaging
- Individual packaging, aluminum composite, plastic/vacuum bags, VCI paper